Stations

Drilling the Stations

Drilling the Stations

1. Both stations are identical. Forstner bits are used to drill out the center bottom section, and the openings for the chines. The openings allow the stringers to snap onto cross sectiions 1 and 8 during frame construction. The openings can also be cut out with a jigsaw instead of drilling.

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In the photo above (right), the third hole is about to be drilled with a 1 3/8″ Forstner bit. The photo to the right shows the HDPE being removed.

The photo on the left displays the cutout dimensions for both stations.

Note: The dimensions shown are for the Sea Ranger. All other kayaks will vary somewhat.

Station after holes are drilled.
Station after holes are drilled.
Cutting Out Stations - Use a jigsaw with a fine tooth blade to cut out the stations. Use standard wood or plastic cutting blades. Clamps hold the section of 1/2" HDPE in place.
Cutting Out Stations – Use a jigsaw with a fine tooth blade to cut out the stations. Use standard wood or plastic cutting blades. Clamps hold the section of 1/2″ HDPE in place.
Completed station ready for attachment to 2x4 base.
Completed station ready for attachment to 2×4 base.

Attach the stations to a 5.5" wide 2X4 with 2.5" deck screws.

Attach the stations to a 5.5″ wide 2X4 with 2.5″ deck screws.

Attaching Station Base - Attach the station/base to the strongback with 2.5" deck screws

Attaching Station Base – Attach the station/base to the strongback with 2.5″ deck screws

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Cross sections 1 and 8 are attached to stations 1 and 2 using 1.5″ deck screws.

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